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One team in the project work on exploring alternative 3D metal printing techniques, with focus on affordability. They have evaluated industry dominant methods like Selective Laser Sintering (SLS), Selective Laser Melting (SLM), and Laser Powder Bed Fusion, and between end users and SME's have developed alternative technologies. Each new technique offers unique advantages for various applications, and 3DOP aims to refine these methods to improve both speed and quality, making the production of metal parts more streamlined and efficient.

new cost effective 3d printing

Two innovative printing techniques are being developed: metal FDM printing and molten metal deposition (MMD). These techniques are answers to the extreme costs and inherent incompatabilities that exist in several mainstream metal 3DP technologies.

One of the standout aspects of the metal 3DP effort in 3DOP is its focus on automation. The collaboration with other teams across the project, which centers on automating post-production workflows, is critical for ensuring that the entire 3D metal printing process—from production to final handling—is efficient and scalable. This integration of advanced 3D metal printing with automated systems positions WP2 to deliver solutions that can handle large-scale production more effectively.

The project also aims to develop modular production systems that allow for flexibility in manufacturing, enabling different materials and methods to be used within a single, automated framework. This modular approach can accommodate high-mix, high-volume production, which is essential for industries that require a wide range of custom components.

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